Removal (Fig. 66)
Park themachine onalevelsurface, engage parking
brake, lower cutting units and stop engine. Remove key
from the ignition switch.
IMPORTANT: When installing orifice in manifold
(Fig. 67), make sure that orifice is flat in the base
of the fitting cavity. Manifold damage is possible
if the orifice is cocked in the cavity.
1.
B. For manifold ports with orifice, place correct ori-
fice in port with the orifice slot facing out.
2.
Installing Hydraulic System Components at the begin-
ning of the Service and Repairs section of this chapter.
Read the General Precautions for Removing and
C. Install fittings into manifold. Torque fittings to
torque values identified in Figures 66 and 67.
3.
Locate hydraulic lift control manifold that is attached
to frame bracket under the front platform.
2. Position lift control manifold to frame. Install two (2)
flange head screws but do not fully tighten.
4.
Label all hydraulic connections for assembly pur-
poses. Thoroughly clean hydraulic connections prior to
loosening hydraulic lines.
3. Remove caps and plugs from disconnected lines
and fittings.
4.
Lubricate and install new o--ring(s) on manifold fit-
CAUTION
tings. Connect hydraulic lines to hydraulic manifold fit-
tings. Properly tighten all connections (see Hydraulic
Fitting Installation in the General Information section).
Before opening hydraulic system, operate all hy-
draulic controls to relieve system pressure and
avoid injury from pressurized hydraulic oil. See
Relieving Hydraulic System Pressure in the Gen-
eral Information section of this chapter.
5.
(2) flange head screws.
Secure hydraulic manifold to frame by tightening two
6. Connect wire harness leads to solenoid coils on
manifold using labels placed during removal.
5.
manifold. Allow lines to drain into a suitable container.
Remove and discard o--rings.
Disconnect hydraulic hoses and lines from fittings in
7.
oil if necessary.
Check oil level in hydraulic reservoir and add correct
8.
Hydraulic System Start--up in this section).
Follow Hydraulic System Start--up procedures (see
6.
to prevent contamination.
Put caps or plugs on disconnected lines and fittings
7.
sembly purposes. Unplug wire harness leads from sole-
noid coils on manifold.
Label all solenoid coil wire harness leads for as-
10
(17 N--m)
ft--lb
10
(17
ft--lb
N--m)
3
2
8.
manifold to machine frame.
Remove two (2) flange head screws that secure
4
1
2
5
9.
Remove lift control manifold from machine.
IMPORTANT: A flow control orifice is placed be-
neath several hydraulic fittings on the lift control
manifold (Fig. 67). The lift manifold uses three (3)
different orifice sizes. If fittings are removed from
manifold and an orifice is in the manifold port, make
sure to remove orifice and label its position for as-
sembly purposes.
6
3
4
2
6
1
2
10
(17
ft--lb
N--m)
5
10.If
necessary,removehydraulicfittingsfrommanifold.
Discardanyremovedo--rings.Locate,retrieveandlabel
orifice from manifold ports (if equipped).
Figure 67
4.
5.
6.
1.
2.
3.
Fitting (2 used)
O--ring
Orifice (0.046)
Orifice (0.028)
Fitting (6 used)
Orifice (0.055)
Installation (Fig. 66)
1.
If fittings were removed from manifold:
A. Lubricate new o--rings with clean hydraulic oil.
Install lubricated o--rings on fittings.
Reelmaster 5010 Series
Page 4 -- 81
Hydraulic System
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