IMPORTANT: During cutting reel installation, keep in-
nerandouterbearingracesaligned.Ifbearing racesare
not aligned, binding will occur and reel installation may
cause bearing damage.
11.Makesure thatsetscrew(item21)islooseinLHside
plate to allow bearing adjuster nut movement. With the
cutting unit and reel in a horizontal position, torque the
bearing adjuster nut (item 20) 25 in--lb (2.8 N--m) to re-
move cutting reel end play.
3.
Carefully slide the cutting reel with bearings and
grease seals into the RH side plate. Make sure that
bearing is fully seated into side plate.
12.Loosen the bearing adjuster nut. Then torque bear-
ing adjuster nut from 15 to 17 in--lb (1.7 to 1.9 N--m).
After torquing nut,check thatreel rollingtorque does not
exceed 10 in--lb (1.1 N--m).
4.
back--off (loosen) bearing adjuster nut (item 20) one
complete turn.
On LH side plate, loosen set screw (item 21) and
13.Apply Loctite #242 (or equivalent) to threads of set
screw (item21)andsecure bearing adjuster nutinplace
withsetscrew.Torquesetscrewfrom12to15in--lb(1.4
to 1.7 N--m).
5.
bly, front roller and rear roller. Make sure that reel end
in RH side plate does not shift in position.
Slide the LH side plate onto the cutting reel assem-
14.Adjust
Manual).
cutting unit (see Cutting Unit Operator’s
6.
24)
Install shoulder bolts (item 8) and flange nuts (item
that secure the LH side plate to the cutting unit
frame.Torquetheshoulderboltsfrom27to33ft-lbs(37
to 44 N--m).
NOTE: The parallel position of the rear roller to the cut-
ting reel is controlled by the precision machined frame
and side plates of the cutting unit. If necessary, the cut-
ting unit side plates can be loosened and a slight adjust-
ment can be made to parallel the rear roller with the
cutting reel (see Leveling Rear Roller in the Set--Up and
Adjustments section of this Chapter).
7.
Apply Loctite #242 (or equivalent) to threads of
flange head screw that secures support tube, frame
spacer and carrier frame to LH side plate (Fig. 25).
Install screw and torque from 27 to 33 ft-lbs (37 to 44
N--m). After tightening screw, check the clearance be-
tween the carrier frame and side plate. If clearance is
more than 0.090” (2.3 mm), remove flange head screw
and position shim(s) (part number 67--9410) between
carrier frame and side plate so that clearance is less
than 0.090” (2.3 mm). Make sure that the carrier frame
pivots freely after assembly.
15.If cutting unit is equipped with optional groomer or
rear roller brush, install components for those options to
left hand side plate of cutting unit. See Service and Re-
pairs section of Chapter 8 -- Groomer for information on
groomer. See Rear Roller Brush in the Service and Re-
pairs section of this chapter for information on rear roller
brush.
8.
Install cap screw and flat washer that secure rear
grass shield to LH side plate (Fig. 25). Torque screw
from 15 to 19 ft-lbs (20 to 25 N--m).
16.If counterweight was removed from cutting unit,
install new o--ring (item 12) on counter weight. Secure
counter weight to cutting unit side plate with two (2) cap
screws. Torque screws from 27 to 33 ft-lbs (37 to 44
N--m).
9.
Secure the bedbar assembly to LH side plate (see
Bedbar Installation in this section).
10.Secure
Front Roller Installation and Rear Roller Installation in
this section).
front and rear rollers to LH side plate (see
17.Lubricate
purges from relief valves in side plates. Initial greasing
may require several pumps of a hand grease gun.
cutting unit grease fittings until grease
IMPORTANT: Over tightening reel bearing adjuster
nut may damage reel bearings.
18.Install
cutting unit to the machine.
Cutting Units
Page 7 -- 22
Reelmaster 5010 Series
| Categories | Lawn Mower Manual, Sprinkler and Irrigation Manuals, Toro Sprinkler and Irrigation Manuals |
|---|---|
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| Document Type | Catalog, Service Manual |
| Language | English |
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| Publisher | toro.com |
| Wikipedia's Page | Toro Company |
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