Chapter 5
Electrical System
Table of Contents
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . 1
ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . 1
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . 4
Diagnostic Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Retrieving Fault Codes . . . . . . . . . . . . . . . . . . . . 4
Clearing Fault Codes . . . . . . . . . . . . . . . . . . . . . . 5
Diagnostic Display . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Verify Diagnostic Display Input Functions . . . . . 6
Verify Diagnostic Display Output Functions . . . 8
Electronic Control Module Logic Chart . . . . . . . . . 9
Starting Problems . . . . . . . . . . . . . . . . . . . . . . . . . . 10
General Run and Transport Problems . . . . . . . . . 12
PTO Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Traction Neutral Switch . . . . . . . . . . . . . . . . . . . . . 27
Seat Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Headlight Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Parking Brake Switch . . . . . . . . . . . . . . . . . . . . . . . 30
Up Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Joystick Raise and Lower Switches . . . . . . . . . . . 32
Mow/Transport Switch . . . . . . . . . . . . . . . . . . . . . . 33
Backlap Switches . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Start Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Main Power and Glow Relays . . . . . . . . . . . . . . . . 36
Electronic Control Module (ECM) . . . . . . . . . . . . . 37
Diode Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Fusible Link Harness . . . . . . . . . . . . . . . . . . . . . . . 38
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Hydraulic Solenoid Valve Coil . . . . . . . . . . . . . . . . 40
Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . 41
High Temperature Shutdown Switch . . . . . . . . . . 42
Oil Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . 43
Fuel Stop Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . 44
Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
SERVICE AND REPAIRS . . . . . . . . . . . . . . . . . . . . . 46
Battery Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Battery Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Battery Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Control Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Hydraulic Solenoid Valve Coil . . . . . . . . . . . . . . . . 52
Cutting Unit Operating Problems . . . . . . . . . . . . . 13
TurfDefenderTM Leak Detector (Optional) . . . . . . 15
ELECTRICAL SYSTEM QUICK CHECKS . . . . . . . 18
Battery Test (Open Circuit Test) . . . . . . . . . . . . . . 18
Charging System Test . . . . . . . . . . . . . . . . . . . . . . 18
Glow Plug System Test . . . . . . . . . . . . . . . . . . . . . 18
Check Operation of Interlock Switches . . . . . . . . 19
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Traction Neutral Switch . . . . . . . . . . . . . . . . . . . . . 20
Parking Brake Switch . . . . . . . . . . . . . . . . . . . . . . . 21
Up Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
COMPONENT TESTING . . . . . . . . . . . . . . . . . . . . . . 23
Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . . . 25
Backlap Switches . . . . . . . . . . . . . . . . . . . . . . . . . . 53
TurfDefenderTM Leak Detector (Optional) . . . . . . 54
General Information
The Traction Unit Operator’s Manual provides informa-
tion regarding the operation, general maintenance and
maintenance intervals for your Reelmaster machine.
Refer to that publication for additional information when
servicing the machine.
Electrical Diagrams
The electrical schematic, electrical circuit drawings and
wire harness drawings for Reelmaster 5010 series ma-
chines are located in Chapter 9 -- Foldout Drawings.
Reelmaster 5010 Series
Page 5 -- 1
Electrical System
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