Adjustments
Traction Neutral Switch
The traction neutral switch is a normally open proximity
switch that closes when the traction pedal is in the neu-
tral position. The switch mounts to a bracket on the trac-
tion pump. On machines with serial numbers below
4. After adjustment to the traction neutral switch, use
the Diagnostic Display (see Special Tools in this chap-
ter)to verify that traction neutral switch and circuitwiring
are functioning correctly (see Traction Neutral Switch in
the Component Testing section of this chapter).
310000000
(Fig. 17), the sensing element for the trac-
tion neutral switch is a cap screw on the pump control
arm. On machines with serial numbers above
310000000
(Fig. 18), the sensing element for the trac-
tion neutral switch is the traction lever bracket that is se-
cured to the pump control arm.
Adjustment
1
1.
andadjusttractionsystemneutralposition(seeTraction
Unit Operator’s Manual).
Before adjusting the traction neutral switch, check
IMPORTANT: To prevent traction neutral switch
damage, make sure that no components contact
switch through entire pump control arm movement.
2
0.125”
4
2.
(Fig. 17), adjust traction neutral switch as follows:
For machines with serialnumbers below 310000000
(3.2
mm)
3
(maximum)
A. Loosen jam nut that secures position of cap
screw on pump control arm.
Figure 17
3.
4.
1.
2.
Pump control arm
Cap screw / jam nut
Traction pump
Traction neutral switch
B. Rotate cap screw so clearance exists between
head of the screw and neutral switch body but clear-
ance is less than 0.125” (3.2 mm).
C. Torque jam nut from 71 to 89 in--lb (8 to 10 N--m)
to secure adjustment. After jam nut is tightened,
make sure that clearance between cap screw head
and neutral switch has not changed.
1
3.
Formachineswithserialnumbersabove310000000
(Fig. 18), adjust traction neutral switch as follows:
A. When the traction lever is in the neutral position,
the clearance between the head of neutral switch
and the traction lever bracket should be from 0.040”
to 0.100” (1.1 to 2.5 mm).
B. If clearance is incorrect, loosen jam nuts that se-
cure neutral switch to pump bracket. Position switch
with jam nuts to allow correct clearance between
switchandtractionleverbracket.Jamnutsshouldbe
torqued from 162 to 198 in--lb (18.4 to 22.4 N--m).
After jam nuts are tightened, make sure that clear-
ance has not changed.
2
3
0.070” to 0.100”
(1.8 to 2.5 mm)
Figure 18
1.
2.
Traction pump
Traction lever bracket
3.
Traction neutral switch
Electrical System
Page 5 -- 20 Rev. B
Reelmaster 5010 Series
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