Removal (Fig. 79)
Park the machine on a level surface, engage the
parking brake, lower the cutting units and stop the en-
gine. Remove the key from the ignition switch.
Installation (Fig. 79)
1.
1. Ifhydraulicfittingswereremovedfromliftcylinder,lu-
bricate new o--rings, position o--rings to fittings and
install fittings into liftcylinder ports(see Hydraulic Fitting
Installation in the General Information section of this
chapter). Makesurethatfittingsareorientatedcorrectly.
2.
Installing Hydraulic System Components at the begin-
ning of the Service and Repairs section of this chapter.
Read the General Precautions for Removing and
2. Position lift cylinder to the frame with the barrel end
up.
3.
Label all hydraulic connections for assembly pur-
poses. Thoroughly clean hydraulic connections prior to
loosening hydraulic lines from lift cylinder.
3. Slideliftcylinder clevisontopivotshaft.Securecylin-
derwithflangeheadscrew(item3)andflatwasher(item
5).
Torque screw from 67 to 83 ft--lb (91 to 112 N--m).
CAUTION
4. Align lift cylinder to lift arm mounting slot. Slide cylin-
der slide pin (item 13) with thrust washer (item 12)
through the lift cylinder and lift arm. Install second thrust
washer on pin and secure with retaining ring (item 11).
Before opening hydraulic system, operate all hy-
draulic controls to relieve system pressure and
avoid injury from pressurized hydraulic oil. See
Relieving Hydraulic System Pressure in the Gen-
eral Information section of this chapter.
5. Remove caps and plugs from disconnected hoses
and fittings.
6.
Coat new o--rings lightly with clean hydraulic oil,
install new o--rings and connect hydraulic hoses to fit-
tings on lift cylinder. Tighten hose connections.
4.
derthatistoberemoved.Allowhosestodrainintoasuit-
able container. Remove and discard o--rings.
Disconnect hydraulic hoses from fittings in lift cylin-
7.
Check oil level in hydraulic reservoir and add correct
oil if necessary.
5.
Putcaps or plugs on disconnected hoses andfittings
to prevent contamination.
8.
9.
Lubricate lift cylinder grease fittings.
6.
Removeoneretainingring(item11)andthrustwash-
Follow Hydraulic System Start--up procedures (see
er (item 12) from the cylinder slide pin (item 13). Pull pin
fromtheliftcylinderandliftarm.Locateandretrievesec-
ond thrust washer.
Hydraulic System Start--up in this section).
7.
(item 5) that retain lift cylinder to pivot shaft.
Remove flange head screw (item 3) and flat washer
8.
9.
der, mark fitting orientation to allow correct assembly.
Remove fittings from lift cylinder and discard o--rings.
Remove lift cylinder from pivot shaft and frame.
If hydraulic fittings are to be removed from lift cylin-
Reelmaster 5010 Series
Page 4 -- 95
Hydraulic System
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